The bleeder line on the head stay the sameAnd goes back to the air regulator pressure switch release. Its in my garage which is 50m away from the house (power) so Im wondering if its as simple as my garage is a large extension lead! It worked fine and eventually got to operating pressure of 125PSI. I did set it to 32 psi ( as recommended. So it should dump in the same time frame as it did. Hey, if the duty cycle is advertised as one hour steady use, and youre using the air tool that came with the compressor, then its one of two things. What was the pressure showing on the tank gauge when the hose burst, if thats whats happened. Most pages have a comment section where you can leave a question about that specific make of compressor. Leaky gasket - High pressure inlet valve. I took your suggestion and purchased a water-trap to replace the water-trap regulator combo I originally installed at the air compressor tank. AboutPressCopyrightContact. Air in tank, high pressure line connected, low pressure line disconnected-> motor will start, strain, and then stop, 4. 2. This morning I was able to get the motor to pump to 125 PSI and have the pressure valve cut out. Put all new gaskets in the pump and I am still having this issue. That means that they are designed to run for a period of time, and then must be shut off and allowed to cool before they are run again, or they 1st go off on thermal cut out, and 2nd start to damage the motor. Im stumped. It doesnt show in the photo that I can see. More info will be necessary to be more specific, though the troubleshooting page on this site has lots of info on this too. I cant seem to find the problem im having. The problem I see that ever one has when adding a cooler the extra length tub or hose in there cases is the length tub to the check valve. will my air compressor take off lug nuts? I suspect air is coming out of your intake port from start up, but once the pump head heats up, thats warming / heating the lube oil, and thats offgassing smoke thats now visible. Perhaps you might add that information as a comment, and also please upload at least one photo of your compressor so we can see it. 6 hp) motor. I have changed the oil and cleaned the air filter. Remove the compressor cylinder head and inspect for foreign matter on top of the piston. Turned it off. We also service and install compressed air systems, any problems please contact me personally on 01582 495151 thank you paul alexander. Yes, heat will build up, but thats a pretty big tank, and I doubt it would build up enough heat from the air to damage a filter. my motor starts fine but its not compressing at all. You might want to see some of their excellent videos about compressor maintenance while you are at it. Thank you for your complete reply. Sealey Air Compressor Troubleshooting - YouTube Wish youd uploaded a photo or two. 3. i need a solution how to unlock the regulator knob back to its position as it says on the knob to push to lock so i tried to pull to unlock but with no luck, i didnt even use my air compressor yet i was figuring out how to use it and i accidentally locked it, Im not sure if working with it while locked is ok i dont want to do another mistake, i attached 2 videos 1 explaining my knob how i cannot move the black knob separately from the red ring and the second video explains how it was before locking. Rotary screw air compressor troubleshooting basics I suppose with all the air vented and the power off, and depending on the make and tank access your compressor has, you could open the tank and the tank drain, put in a little solvent, roll the tank a bit and try to get this stuff flowing out the tank drain. You can do it yourself, of course. Using power cord that came with it and foot pedal. I also removed the valve assembly and dissassembled and rebuilt that. Share. Start by loosening them and see if the top will lift. If so, do you drain the tank to get rid of condensed water? At this point noticed the motor was straining and turned off the pressure control switch. If the pressure valve side has an issue, it is possible that it isnt allowing air into the tank once the back pressure reaches a certain threshold, slowing the pump, eventually stalling it, and overloading the motor as well. Question Title: ABAC compressor fault; Asked by: Guest; Asked On: 16-08-2015 01:33; Hi I am desperately looking for help. Table of contents. We also service and install compressed air systems, any problems please contact me personally on 01582 495151 thank you paul alexander. Well, since its a Clarke, can they not help you find service? If its right is another issue. James, there could be many reasons why an air compressor runs, bogs down, speeds up again, etc. And, when air is coming from the tank, it has water in it? When I run my craftsman 60 gallon compressor smoke starts coming out of the intake port once it warms up. 10 Reasons Why Your Air Compressor Gets Overheated - YouTube Are you using this compressor for business.. perhaps for painting? I have noticed that when the psi rises to 75 the compressor seems to slow down or start laboring. What are you looking for when it comes to maintain and repair your air compressor? Would this tube size tube hurt the pump taking too much compressed air out of the pump too fast. Our compressors are intuitive to use and are compatible with a variety of tools and equipment. If so, tighten it shut. What might the problem with my compressor be? English. I was given a compressor that was purchased at Sears around 2010-2012, but the owner switched the parts to a different tank so I dont have a model # to search for parts. ABAC Catalogue 2021: all the compressors, tools and accessories your business needs. Reset mechanism cuts out repeatedly; fuses of proper size blow. Do you have any recommendations on what the trouble is and how I could address them? How to change the oil on an ABAC (series PRO) lubricated direct driven air compressor.The compressor is filled with original oil. 120 pages. It was still hooked up on the test bench & they showed me that it would run, but no load was put on it. I acquired an ABAC B2800 compressor for free a few years ago and after changing crank bearings has been running well. "@type": "Organization", And it will work with the M style industrial too.I all so use this V style coupler for the spare tank hookup when needed. Thinking of returning it, starting over with another one. Water entering oil reservoir due to compressor operating in high humidity environment. Air Compressor Trouble-Shooting, Problems, The Causes, Solutions First step nothing should be coming out of the intake port. 3HP, 30gal tank. Model is PXCML224VW.Thank you in advance! HiBeen reading with great hope but cant find a direct answer to my issue. Your experience may vary. Are you saying that the hose burst, not at the clamps but mid-hose, before the compressor reached the normal cut out pressure, and the hose is rated for 300 PSI? Pressure in the tank is below the cut-in pressure. I replaced the belt, the wiring to the motor, and put on a new pressure switch. Abac A29B 90 CM3 . We also service and install compressed air systems, any problems please contact me personally on 01582 495151 thank you paul alexander. Also need to diagnose original problem. That was a great suggestion to junction all the ball valve drops at the after cooler manifold and add an auto drain.. Parts have been order to install auto drains. Im always pleased to see that someone works out how the compressor works completely, and when modifying, takes that operation into consideration. Thats a tough one due to how theyve installed the regulator on the manifold. Thank you. ABAC compressor fault | Air Compressor Guide The behavior is that dialing down or up doesnt change the air output psi (the gauge shows a constant approximately 100psi reading until using something connected to the hose and in-use the pressure will drop but return to 100psi). Take it back for one that works as it is supposed to, then. Have a look at this page: http://fix-my-compressor.com/when-an-air-compressor-runs-and-runs/. This one Ive no idea, Juan. If not, youll need to look closely to find where the air is escaping from. I am guessing not since it will run great at the beginning.3) Any thoughts?Thanks for you help!!-Mike. It doesnt show in the photo that I can see. Its driving me insane considering Im in the process of restoring an old truck. ABAC ABC7-2180V 7.5 HP 208-230 Volt Single Phase Two Stage Cast Iron 80 Gallon Air Compressor ABAC Air Compressors cast iron air compressors feature low RPM, heavy duty cast iron pumps. What are possible issues for me to inspect? does my compressor need a new pressure switch? No idea what misfires means. Now my next thought is the power. Since then blew several fuses. You can use commercially available nipples to extend the existing manifold to allow you to use fairly inexpensive after market regulators. Really, its the buildup of the air pressure in the tank that develops as the compressor pump dumps more and more into the tank that you want to be concerned about, and that will not be negatively affected by the size of the tube as far as Im concerned. 9. Thanks. Motor is fine, but slows down as tank pressure builds. Can someone please help me out here. All of the steps taken are necessary to fine tune where the problem on the compressor is located. ABAC International homepage So far I am happy on this part.I put in a inline 1/2inch check valve. In any case, dum question, but with the red ring now touching the black knob, can you rotate the red ring clockwise as far as it will go, and then, can you push down on the black knob to see if that allows the handle to engage with the gearing inside? In fact, they refer to the more than 300 distributors in more than 100 countries that represent Abac compressors.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'fix_my_compressor_com-medrectangle-3','ezslot_3',815,'0','0'])};__ez_fad_position('div-gpt-ad-fix_my_compressor_com-medrectangle-3-0'); Abac offers a range of piston (reciprocating) air compressors, some with direct drive, and both single and two stage designs. Remove the compressor cylinder head and inspect for foreign matter on top of the piston, clean, add a new. Now it wont. I have a Snap-on compressor model# BRA8WH serial# BA22959. Century AC Motor AO Smith with a R56Y frame. The GENESIS compressor is ideal for OEMs and the medium size industrial and assembly aplications. SPINN Rotary screw compressors. I was assuming I would catch some water coming out of the tank before it reached the vertical aftercooler. It could also be binding of the pump piston itself, which, when you remove the belt, removes the load on the motor. Looks like this is designed to add pressure to the cylinder head (on the inlet side) rather than take it away? Quote:The first thing Im puzzled about is why an after-cooler? Before tackling that, pull the tank check valve and ensure that it is not blocked in any way, will you? Still blew fuses. Via Cristoforo Colombo 3 First come links leading to pages about general compressor problems by category. Is there an issue with the line that could cause multiple air guns (including a brand new 300$ panther adhesive gun) to leak glue? Well howdy, Pontiac976. Replacement ABAC American Air Compressor Parts Call us for pricing on Air Compressors, Lubricants and Parts! Thats a very good description of work performed. Let us know what you found, would you? Are you unable to find ? Now this copper tube to the upperCooler fitting gets really hot once running more than one cycle will burn you. At around 50 psi I turned it off as it was sounding rough. Put back on & tried again. Ive added a photo of what I believe is your compressor so folks can see what were talking about. Learn about industrial compressed air systems and receive fresh articles in your inbox. Any ideas? Anyone else have some thoughts for Joe on this? Compressor will not start / will not stop run issues, compressor has air coming out of the intake filter, compressor shuts off and all the air leaks out, air keeps leaking out of the pressure relief valve, air compressor cycles on and off all the time, compressor trips the breaker when restarting, compressor will not restart when air is used, new pressure switch and still the compressor wont stop, the lights dim when the air compressor starts, compressor trips breaker on pressure drop, how to find a replacement compressor capacitor, air keeps escaping from the oil fill plug. In which case I dont understand what theyre for, and also how pressure from the cylinders is released when the motor stops? The first thing Im puzzled about is why an after-cooler? Being so far away from the house and awkward to get to a closer plug socket do I have any other option on testing my theory? Many thanks. Some have the PRV and gauge ports in the base, others have them plumbed in a line. Amazon and the Amazon logo are trademarks of Amazon.com, Inc or its affiliates. I have 1.7 hp,33gal it will fill up one time and will not start for 3hours . It sits recessed in the wheel housing. Cant find any drawings on the net to help. Abac Air Compressors | Catalogue 2021 Double check the cap wiring. Air in tank, high pressure line connected, low pressure line disconnected-> motor will start, strain, and then stop. Receiver does not hold pressure when compressor is unloaded. Please upload 3 or 4 photos of what you are asking about so all visitors can see and comment. Oil change for an ABAC direct drive air compressor - YouTube Is the motor starting to die? Thanks for that. By putting in a inline check valve around the cooler it trap the compressed air at the cooler, making the line all most the same length as the factory one from the head to the tank. Please check that out and advise. Could you also add a photo of your Sealey compressor? fortunately I have been able to use the compressor without the long arm from the flywheel connected to the plunger at the top, since moving the plunger rod up or down had no effect at all. I took the belt off and the motor runs fine. Where and why did you spray, and whats the make and model of the compressor please? The most popular are: Abac A29B 90 CM3 I have a new California Air tankless compressor. Zach, your post was moved to this page. Quote:I couldnt tell from the photo, but where the tube from the pump head enters the tank, is there a check valve there? Please update the thread with more information. In fact, air compressor overheating is one of the most common causes of failure, even with compressors that might otherwise last for many additional years. Hi! Bleed tank! because I wanted to see what I was working with first.She runs great until around 45 psi then it bogs down. Hi i spray wd40 on my air crompresser now it doesnt work any advice. I did try to use new start capacitor and motor still was unable to start. As far as the fittings go, as long as they fit, and they dont leak, any will do. Ill see if I can find a wiring diagram to see if they were right from day one. The pistons are moving up and down and compress the air from atmospheric pressure up to full tank pressure. If so, I cannot understand why there would be need for a check valve up near the pump head. Hi David. 7. Abac belt driven compressor video service valves plates and gaskets replacementNote! If you have a question about an Abac Air Compressor, thats the logical first place to start. You are referring to an air compressor motor, yes? Ive dusted it down and put fresh oil in. since the time of writing my original post, i disassembled all the air lines from the pump to the inlet of the receiver and I found a lot of black gunk, I cleaned it all up and polished the parts with a wire wheel on my bench grinder. Its my experience that the pump doesnt care about the size of the outflow tube from the pump head to the tank. Please try that and let us know. It will run and build to about 40 psi then it acts like the pump is locking up then kicks back in then slows down again and will eventually kick the breaker on the electric motor. Using it with high speed carving tool, Vortex F5. { Whichever model or type of ABAC compressor you own, we can ensure . im awear my kobalt compressor model 0300841 is out dated what can i do to replace, repair,modifie the regulator. Compressor vibrating too much: tighten mounting bolts, and make sure the surface is level. Pump sheave turns freely by hand? Turned it on the other day and left it to build pressure but on my return there was little pressure and the motor had gone out on thermal. MultiAir Italia S.r.l - International Improve ventilation or relocate compressor. Air Compressor Troubleshooting Guide. ABAC Compressor problem | Power Equipment Forum If you are OK with removing the manifold cover, maybe leaving it off, and plumbing in a standard, off the shelf, $15 general purpose regulator that you can acquire from almost every shop that sells compressors as a replacement, your options seem limited. All ABAC catalogs and technical brochures - DirectIndustry Rather than that, use an inexpensive blow gun to vent air from the lines until the air flows clear. Watch this fix before you start buying parts. Yes, youve got a slurry of water / oil and gunk in the tank. Granted, cool, dry compressed air is better for downstream applications, but after-coolers are themselves expensive, and use expensive energy typically. The tank valve isnt blocked because the air goes into the tank, and doesnt come out with the line to the valve fitting disconnected. Other than that, trial and error. The Abac compressors website offers a portal to a broad range of parts supply and compressor service information. Little update. Robassomero, Torino Number of questions: 0 Ask a question. One at the bottom of the compressor tank, and another for the aftercooler manifold. guide book online. When you thread the regulator knob all the way off, can you remove the red ring? Good luck, I hope someone has the manual to offer. Motor has been checked and ok. When performance issues arise with an air compressor, the problem can often be traced to heating issues. Level compressor so that all feet touch the floor before tightening down. Lubed air compressors require longer and more frequent operations compared to oil-free ones. ABAC Products - CompressorPros LLC 2. How old? I took the copper tube off going to the air tank and it runs great. I put a plug in the 1/8tapped hole at the top side to seal it as I will not need it.I upped the 3/8 aluminum head tube to copper to 1/2 to the cooler check valve. The ABAC Group is in the only manufacturer world-wide that is present in all three market segments (consumer, professional and industrial). Even though a lot of manuals are already available the page is updated constantly, check this page for new documents every now and then. If so, what make and model of compressor please? It just is struggling to build pressure. The gas is then pushed out of the cylinder to the next stage of compression or to the discharge connection. There are also many links to items within our online store. can I plug the air line that goes to the pressure switch? Abac Go Cart OS20P manual 52 pages You are currently on the manuals page. 1. ABAC is a highly efficient air compressor showing superior quality features. Neither a leaflet nor a playbook: it is a Catalogue Catalogue. Thank you. Plugged her in and she started first try! Made jumpers & bypassed pressure switch. My goal is to share knowledge about industrial air compressors and compressed air systems: to make compressed air understandable for everyone! The correct maintenance is paramount to this perspective. Turn on power, check fuse, breaker, or motor overload. I have contacted Lowes and Kobalt and neither can help only refer me back to the other. : )[ Support Seeker ]Patrons and Other Support: http://wp.me/P6ivyU-1wTBuy Anything on Amazon and support Seek. , Jonny, in your post you refer to one of motors was red hot. No change in behavior after changing each of these parts. Can someone help me out here.I dont understand whats going on? These compressors are 30% more efficient than pistol compressors, have silent operation with less vibration, and have a longer life. Something I cant find any help on is the delivery tube between the compressor pump and the check valve. I do see and hear exactly what you are referring to, Tony. Abac compressors offer compressed Air. In other words, the back-pressure exceeds the ability of the motor to overcome the problem, and the motor struggles, or, the motor itself is failing and hasnt the ability to develop enough force to overcome load. We can service it! Hi, I have a twin 4hp motor compressor 47cfmIts not been used that much but the other day one of the motors was red hot and the rubber air intake was melting. The regulator setting is what controls the downstream pressure, and the size of the regulator affects the downstream flow. I have new motor and air compressor. Any ideas? It sounds like your air demand for the carving tool exceeds the capability of the compressor to provide sufficient air for the period you need it without allowing it to cool. Even though a lot of manuals are already available the page is updated constantly, check this page for new documents every now and then. Youve taken the check valve out of the equation by replacing it. Turned on the motor and it was straining and unable to turn the compressor. Then the upper one, coupler is the Milton V style industrial (these are the second highest flow of the Industrial) by Milton. When the tank had no air, I started the compressor. I have a Ingersoll-rand model T30. For the 1/2 air hoses run up to the ground floor out the wall to mounted 1/2inch water trap and 1/2inch regulator movable mounting board bracket station I made up. Stay oil-free. Abac offers a range of piston (reciprocating) air compressors, some with direct drive, and both single and two stage designs. ABAC Tech patented technology provides a smooth start-up and low motor loads, delivering powerful and uninterrupted compressed air. Also, please add in your comment the make and model, how old it is, and if you can upload a photo or two, that would help. The system is 99% complete minus the auto valves. Also, is it only leaking when the compressor is running, or also when its stopped? I have a Porter Cable 24 Gallon from Tractor Supply. http://fix-my-compressor.com/when-an-air-compressor-runs-and-runs/, https://www.clarkeinternational.com/pages/clarke-service-support, Air Coming Out the Intake Filter on Air Compressor? In scenario #4, I then let the motor run for several seconds and eventually screw in the high pressure line to the compressor. What Im understanding from your excellent description is that there either must be an air block that is preventing the air from the pump compression stroke from entering the tank when the tank pressure reaches a certain point. I replaced the check valve, unloader valve, and the air compressor switch with new parts. And, again, I wouldnt put a regulator there it were me. Thank you very much for your help and suggestions for setting up my air lines and regulators. Then search via the search box and the model to find your manual. Make and model of compressor? 5. Tried both a new run and start capacitor and did not change. Terence, is it taking much longer to fill up to the cut out pressure than normal? Page 31 As an Amazon affiliate, we earn from qualifying purchases. Help please. If the pump is fine, if the line to the tank is fine, if the tank check valve is fine, if there are no mechanical impediments to stop the pump with low pressure in the tank, then its pretty much got to be a problem with the motor. No air in tank, high and low pressure lines connected-> works. Bit hard to answer that Bill without knowing if we are talking about one of their piston type or rotary screw type compressors, the latter being a bit more complex, yes? Sure Steven. Im in the process of replacing the rings but my concern is the that there is now this gunk in my tank and air lines, Whats the best way to flush everything clean? It releases the pressure on the head and the line seam to let more of the air in the head to the tank get in the tank,( as it seem to be a smaller amount let off to waste. I need to know the positions these need to be in. I dont see where you identified the make and model of compressor Ramon, unless I missed it? I plugged into my neighbors garage which apparently is 3 phase but still at least 25m from the house and the same issue.